Tariq Teknik

Goulds Pump, centrifugal pump

CIP for Pharmaceutical Process Plants

• reduced cleaning cycle times
• optimized use of detergent and water
• eliminates manual cleaning.

Essential Rules

Flexim F601 for CIP Flow Rate measurement

At the heart of the CIP system is needs an advanced Wash Liquid Preparation Unit, which handles all filtering, preheating, mixing and pumping of water, detergents and demineralized water.

It provides continuous monitoring and control of cleaning parameters, including :

1. flow rate, using ultrasonic flowmeter clamp-on type where they provide proper sanitary standard, for example Flexim Fluxus Series F601

2. detergent concentration,
3. temperature and,
4. wash time for full process validation.

What is Cleaning in Place and How Does it Work ?

When cleaning lines in process equipment using CIP, the correct fluid velocity must be achieved to obtain good cleaning.

Laminar flow, from velocity below 1.5m/sec does not give good cleaning charactetistics. 

What is required is turbulent flow at velocities between 1.5-2.1 m/sec. There is NO GAIN at velocities above 2,1 m/sec.

In order to maintain the perfect velocity, we need a flow meter which meet with sanitary standard especially in Food & Beverage Industry.

The FLUXUS F601 is the portable clamp-on flow meter of choice for servicing and maintenance activities, the control and auditing of measurement points not covered by permanent meters, or even the temporary replacement of permanently installed flow meters.


The FLUXUS F601 is measurement ready in less than 5 minutes, including the measurement of the pipe wall thickness, the connection of the transducers to the transmitter, the parameterization of the flow meter and finally the mounting of the transducers.

Gas	Symbol	Specific Heat, CP cal/g°C	Density g/l @ 0°C	Conversion Factor
Air	- - -	0.240	1.293	1.00
Ammonia	NH3	0.492	0.760	0.73
Argon	Ar	0.1244	1.782	1.39
Arsine	AsH3	0.1167	3.478	0.67
Boron Trichloride	BCl3	0.1279	5.227	0.41
Bromine	Br2	0.0539	7.130	0.81
Carbon Dioxide	CO2	0.2016	1.964	0.70*
Carbon Monoxide	CO	0.2488	1.250	1.00
Carbon Tetrachloride	CCl4	0.1655	6.86	0.31
Carbon Tetraflouride    (Freon - 14)	CF4	0.1654	3.926	0.42
Chlorine	Cl2	0.1144	3.163	0.86
Chlorodifluoromethane    (Freon - 22)	CHClF2	0.1544	3.858	0.46
Chloropentafluoroethane    (Freon - 115)	C2ClF5	0.164	6.892	0.24
Chlorotrifluoromethane    (Freon - 13)	CClF3	0.153	4.660	0.38
Cyanogen	C2N2	0.2613	2.322	0.61
Deuterium	D2	1.722	0.1799	1.00
Diborane	B2H6	0.508	1.235	0.44
Dibromodifluoromethane	CBr2F2	0.15	9.362	0.19
Dichlorodifluoromethane    (Freon - 12)	CCl2F2	0.1432	5.395	0.35
Dichlorofluoromethane    (Freon - 21)	CHCl2F	0.140	4.592	0.42
Dichloromethysilane	(CH3)2SiCl2	0.1882	5.758	0.25
Dichlorosilane	SiH2Cl2	0.150	4.506	0.40
1,2-Dichlorotetrafluoroethane    (Freon - 114)	C2Cl2F4	0.160	7.626	0.22
1,1-Difluoroethylene    (Freon - 1132A)	C2H2F2	0.224	2.857	0.43
2,2-Dimethylpropane	C5H12	0.3914	3.219	0.22
Ethane	C2H6	0.4097	1.342	0.50
Fluorine	F2	0.1873	1.695	0.98
Fluoroform    (Freon - 23)	CHF3	0.176	3.127	0.50
Freon - 11	CCl3F	0.1357	6.129	0.33
Freon - 12	CCl2F2	0.1432	5.395	0.35
Freon - 13	CClF3	0.153	4.660	0.38
Freon - 13 B1	CBrF3	0.1113	6.644	0.37
Freon - 14	CF4	0.1654	3.926	0.42
Freon - 21	CHCl2F	0.140	4.592	0.42
Freon - 22	CHClF2	0.1544	3.858	0.46
Freon - 23	CHF3	0.176	3.127	0.50
Freon - 113	C2Cl2F3	0.161	8.360	0.20
Freon - 114	C2Cl2F4	0.160	7.626	0.22
Freon - 115	C2ClF5	0.164	6.892	0.24
Freon - 116	C2F6	0.1843	6.157	0.24
Freon - C318	C4F8	0.1866	8.93	0.164
Freon - 1132A	C2H2F2	0.224	2.857	0.43
Helium	He	1.241	0.1786	1.45
Hexafluoroethane    (Freon - 116)	C2F6	0.1843	6.157	0.24
Hydrogen	H2	3.419	0.0899	1.01
Hydrogen Bromide	HBr	0.0861	3.610	1.00
Hydrogen Chloride	HCl	0.1912	1.627	1.00
Hydrogen Fluoride	HF	0.3479	0.893	1.00
Isobutylene	C4H8	0.3701	2.503	0.29
Krypton	Kr	0.0593	3.739	1.543
Methane	CH4	0.5328	0.715	0.72
Methyl Fluoride	CH3F	0.3221	1.518	0.56
Molybdenum Hexafluoride	MoF6	0.1373	9.366	0.21
Neon	Ne	0.246	0.900	1.46
Nitric Oxide	NO	0.2328	1.339	0.99
Nitrogen	N2	0.2485	1.250	1.00
Nitrogen Dioxide	NO2	0.1933	2.052	**
Nitrogen Trifluoride	NF3	0.1797	3.168	0.48
Nitrous Oxide	N2O	0.2088	1.964	0.71
Octafluorocyclobutane    (Freon - C318)	C4F8	0.1866	8.93	0.164
Oxygen	O2	0.2193	1.427	0.993
Pentane	C5H12	0.398	3.219	0.21
Perfluoropropane	C3F8	0.194	8.388	0.17
Phosgene	COCl2	0.1394	4.418	0.44
Phosphine	PH3	0.2374	1.517	0.76
Propane	C3H8	0.3885	1.967	0.36
Propylene	C3H6	0.3541	1.877	0.41
Silane	SiH4	0.3189	1.433	0.60
Silicon Tetrachloride	SiCl4	0.1270	7.580	0.28
Silicon Tetrafluoride	SiF4	0.1691	4.643	0.35
Sulfur Dioxide	SO2	0.1488	2.858	0.69
Sulfur Hexafluoride	SF6	0.1592	6.516	0.26
Trichlorofluoromethane    (Freon - 11)	CCl3F	0.1357	6.129	0.33
Trichlorosilane	SiHCl3	0.1380	6.043	0.33
1,1,2-Trichloro - 1,2,2-Trifluoroethane    (Freon - 113)	CCl2FCClF2 or  C2Cl3F3	0.161	8.360	0.20
Tungsten Hexafluoride	WF6	0.0810	13.28	0.25
Xenon	Xe	0.0378	5.858	1.32
Note: Standard pressure is defined as 760 mmHg (14.7 psia). Standard temperature is defined as 0°C.

IP merupakan singkatan dari Ingress Protection yaitu rating enclosure yg menunjukkan seberapa baik suatu enclosure (produk/unit/package) bisa menahan masuknya benda luar masuk ke dalamnya yg bisa terdiri dari benda solid maupun liquid.

IP Terdiri dari 2 angka misalnya IP54, IP55, IP65 dan lain sebagainya.

Penjelasannya seperti ini, angka pertama menunjukkan ketahanan terhadap masuknya benda solid dan angka kedua menunjukkan ketahanan terhadap masuknya liquid. Semakin tinggi angkanya maka semakin baik daya tahan enclosure tsb menahan masuknya benda luar.

Sebagai contoh:

IP65: angka 6 menunjukkan peralatan kedap terhadap debu (dust tight), dan angka 5 menunjukkan peralatan kedap terhadap semprotan air (water jets). Agar lebih jelas, bisa melihat tabel dibawah ini:

Berikut tabel yang menunjukan klasifikasi yang dituliskan di karakter pertama setelah IP,


Lalu, ini adalah tabel klasifikasi untuk karakter yang ke-2


Jadi (sekali lagi), misalnya suatu produk memproklamirkan sebagai IP65, maka produk tersebut memiliki ketahanan terhadap :

Karakter pertama 6 : Dust-Tight (Debu), dan

Karakter kedua 5 : Protected against water jet (Tahan terdapan semprotan air tekanan tinggi),

Contoh produk dengan Ingress Protection IP65 adalah m1 Digital Pressure Gauge dari Ametek Crystal.